Embodiments of the present invention are directed to staggered arrays of laser diode bars positioned on stepped support structures. Optical waveguides may direct the outputs of the individual diode bars to a desired location, for example, a common output plane. The optical waveguides may be glass plates in certain embodiments. Waste heat generated by the diode bars may be removed from the support structures at certain locations and as a result, the diode bars may be closely positioned with respect to each other. By closely positioning the laser diode bars and directing the diode bar outputs to a desired orientation, the effective brightness and fluence may be increased for a given output area and operational power compared to the prior art. Associated methods of manufacturing staggered array couplers and producing high-power pump energy are also described.