Process useful for making in-situ silicon carbide in the form of particulate, whiskers and fibres in an inorganic composite matrix

   
   

A process for making in-situ carbide in the form of particulate, whiskers and fibres in an inorganic composite matrix, which comprises, dissolving 38 to 73.5 Wt % of phenolic resin in an organic solvent to obtain a phenolic resin solution, adding 4.2-11.0 Wt %--of a curing agent optionally adding 9.4-12 Wt % of silicon carbide powder to obtain a resin mix followed by impregnating 1.6-6.5 Wt % of natural fibre with the said resin mix dried at 60.degree.-70.degree. C. for a period in the range of 1-5 hrs. to obtain a dough in the form of a composite plate sheet, drying the said composite plate or sheet at a temperature in the range of 70.degree.-90.degree. C. for a time period in the range of 1-2 hrs., drying the composite plate or sheet, heat treating the dried composite plate or sheet at a temperature in the range of --150.degree.-200.degree. C. for a period in the range of 1-2.5 hrs., impregnating the resultant composite plate or sheet with 10.4-42 Wt % tetraethyl orthosilicate in vacuum, subjecting the impregnated composite plate/sheet to heat treatment in absence of air initially at a heating rate in the range of 2.degree.-5.degree. C. per minute up to a temperature in the range of 200.degree.-400.degree. C. followed by further heating at the rate of 10.degree.-15.degree. C. per minute up to a temperature in the range of 1400.degree. C.-1850.degree. C., maintaining the final temperature for a period in the range of 0.5-2 hrs.

 
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