A method and composition are provided for the operation of an evaporative
cooling tower with minimal, or no, blowdown. In some embodiments, the
method involves using sodium cation-exchanged softened water as makeup
water for the cooling tower, providing a bypass filter for suspended
solids removal from the cooling water, treating the cooling water with a
composition for control of corrosion and deposition, and using an
effective biocide for control of biological growth within the cooling
tower system. In some embodiments, a composition is provided that
comprises AMPS acrylic terpolymer, sodium silicate, phosphate ions, and
polyphosphate ions. When dosed at the recommended levels, the composition
controls corrosion of cooling system materials to generally acceptable
levels in spite of the extremely corrosive environment resulting from the
cycling of sodium cation-exchanged softened water in the cooling tower.