The invention is directed to a method for setting an occupant classification system threshold for a vehicle occupant detection system, the method comprising collecting occupant classification system data for a seat, the data being indicative of occupant weight, analyzing the data to determine where a separation exists between an occupant for which a restraint should be suppressed and an occupant for which the restraint should be deployed, and analyzing the data to determine a worst case child suppression weight and shape, which is based at least on where the separation exists. The worst case child suppression weight and shape define the occupant classification system threshold.