The invention provides an apparatus for forming a panel comprising a mesh support and a transfer plate comprising at least one surface comprising a plurality of pores having an average pore diameter of about 1200 microns or less. The invention further provides a method comprising (i) forming an aqueous composition comprising a fiber material, (ii) depositing the composition onto a movable mesh support to form an entangled fiber material containing water; (iii) removing at least a portion of the water from the entangled fiber material, and (iv) transferring the entangled fiber material from the movable mesh support by passing it over a transfer plate, wherein the transfer plate comprises at least one surface comprising a plurality of pores having an average pore diameter of about 1200 microns or less.

 
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