A batter mixing apparatus and process is disclosed for mixing a dry batter
mix with a predetermined amount of water is adapted to continuously
measure the temperature and the viscosity, in centipoises, with an inline
viscometer. The controls of the apparatus are fully automated using a
programmable logic controller in conjunction with a touchscreen display
that provides real-time data, process control parameters, and a choice of
batter recipes. Once the batter has reached a desired viscosity, a
variable speed feed pump is used to pump the batter to a batter
applicator where a food product is coated. Excess batter from the
applicator is collected and returned to the mixing apparatus via a pump.
The viscosity and temperature of the returned batter is measured and
adjusted automatically with dry batter mix or water in order to satisfy
the set parameters.