The present invention is directed to a process for separating polyester,
and particularly polyethylene terephthalate, from various contaminants
and impurities. In general, the process includes the steps of mixing
materials containing polyester with an alkaline composition in a mixer.
The mixer imparts sufficient energy to the slurry to provide
substantially complete, even coating of the polyester containing
materials with the alkaline composition and cause saponification of the
outer surface of the polyester with the alkaline composition. After
reaction in the mixer, the mixture is heated causing some of the
impurities to be chemically modified into a more separable form. After
heating, the mixture can be washed with water and the polyester can be
easily separated from the remaining impurities. Through the process of
the present invention, polyester can be separated and recovered from
waste materials such as those containing polyvinyl chloride and aluminum.
The process is also effective at removing coatings adhered to the
polyester and at removing entrained organic and inorganic compounds
contained within the polyester.