An apparatus and method are provided for electrochemically etching grooves
in a working surface. In an aspect, a frame holds a working surface about
an axis and facing an electrode movable along the axis. The electrode,
axially movable, has surface carrying a groove pattern to fix on the
working surface. A source of electrolyte is pumped at a fixed static
pressure rate between the surface of the movable electrode and the
working surface. In an aspect, a support fixture supports the electrode
for movement toward and away from the working surface with minimal
frictional restriction. A force biases the electrode surface toward the
working surface so that a gap through which the electrolyte flows between
the surface of the movable electrode and the working surface is
determined primarily by the static flow rate of the electrolyte and the
force bias of the electrode toward the working surface.