Capturing and processing facial motion data includes: coupling a plurality of sensors to target points on a facial surface of an actor; capturing frame by frame images of the plurality of sensors disposed on the facial surface of the actor using at least one motion capture camera disposed on a head-mounted system; performing, in the head-mounted system, a tracking function on the frame by frame images of the plurality of sensors to accurately map the plurality of sensors for each frame; and generating, in the head-mounted system, a modeled surface representing the facial surface of the actor.