A modular personal flotation system comprising, at least in part, rigid,
seamless, non-woven modules, such as a seat module and various pontoon
modules, formed by the process of rotational molding or blow molding,
from a Linear Low Density Polyethylene (LLDPE), High Density Polyethylene
(HDPE), or similar molding resin. The pontoon modules each have a rigid
shape, which makes it both unnecessary to inflate and vastly improves the
resistance to loss of flotation, creating safer conditions for the user.
The pontoon modules are also tolerant of significant relative pressure
changes without substantial deformation or change in its shape. Vent
hole(s) formed during the molding process are closed to water ingestion
via a low-cost bleeder valve assembly. An integral luggage rack can also
be molded as part of the center seat module, positioned behind the seat.
Open drain holes molded through the seat module double as slots to
receive a backpacking harness. The seat module is removably coupled to
the pontoon modules by complementary integrally-formed connection
interfaces, or by a system of nylon straps with hook and loop fastening
sections, eliminating the need for multiple components and fasteners,
thus saving weight, complexity, and cost. In an alternative embodiment, a
metal frame module may be interposed between oversized pontoon modules
and the seat module to configure a flotation system capable of supporting
more weight.