A reusable coil assembly (36) for use within a contaminated environment includes a seamless outer envelope (38). An RF coil element (70) and an electronic circuit (88) are encased within the seamless outer envelope (38). The RF coil element (70) is connected to the electronic circuit (88). The outer envelope (38) is integrally constructed from a thermoplastic material using Fused Deposition Modeling process.

 
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