A composite corrugated panel is provided comprising a first corrugated panel defining a first corrugation height joined to a second corrugated panel defining a second corrugation height, the joined panels defining a cross sectional thickness that is preferably less than a sum of the first and second corrugation heights. A method is provided for producing a composite corrugated panel, comprising: providing a first panel comprising a first corrugation and a first opening; providing a second panel comprising a second corrugation and a second opening; stacking the panels by disposing the first corrugation in the second opening and the second corrugation in the first opening.