The electromigration resistance of Cu lines is significantly improved by depositing
a low-k capping layer thereon, e.g., a silicon carbide capping layer having a dielectric
constant of about 4.5 to about 5.5. Embodiments include sequentially treating the
exposed planarized surface of inlaid Cu with a plasma containing NH3
diluted with N2, discontinuing the plasma and flow of NH3 and
N2, pumping out the chamber; introducing trimethylsilane, NH3 and
He, initiating PECVD to deposit the silicon carbide capping layer, as at a thickness
of about 200 to about 800 . Embodiments also include Cu dual damascene
structures formed in dielectric material having a dielectric constant (k) less
than about 3.9.