A sealed micro-actuator device for positioning a slider in a disc drive comprises a micro-actuator body, which includes a stator, a rotor, and a motor for moving the rotor with respect to the stator. The micro-actuator device includes means for sealing the micro-actuator body to prevent debris from reaching the motor. In a preferred embodiment, the means for sealing comprises a plurality of cavities formed in the micro-actuator body and an injection molded polymer seal with a plurality of protrusions that extend into the plurality of cavities. A first subset of the plurality of protrusions make contact with the stator, thereby holding the means for sealing in place. A second subset of the plurality of protrusions extend into cavities formed in the rotor. The second subset of protrusions does not contact the rotor. In an alternative preferred embodiment, a first and a second surface of the rotor are recessed from a first and a second surface of the stator, and the means for sealing comprises a first flexible film heat sealed to the first surface of the stator and a second flexible film heat sealed to the second surface of the stator. In another alternative embodiment, a sealed actuator is incorporated into a slider of a disc drive. The slider comprises a slider body, a data transfer element, and an actuator. The data transfer element transfers data to or from a magnetic medium. The actuator is coupled between the slider body and the data transfer element. The actuator is operable to move the data transfer element relative to the slider body. The slider includes sealing means to prevent debris from reaching the actuator.

 
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